Design a manufacturing process to achieve all Kasai UK Quality, Cost and Delivery targets.
Notes:
In order to achieve targets, the supplier shall incorporate error proofing devices or Poka Yoke in their manufacturing process. The purpose of these error proofing devices is either:
1. Do not make non conforming parts (e.g. prevent missed operation),
2. Do not pass non conforming parts (e.g. detect missed operation).
Phase
1
2
3
4
5
Activity Content
-Study and create the process flow.
-Define the physical location of all facilities and material locations.
-Review the process flow based on the result of off-tool trials.
-Apply the change management activity before any change.
-Define the control methods associated with prototype parts.
-Commence initial study of control methods associated with pre-production parts.
-Define the manufacturing
control methods and related
operations associated with
pre-production parts.
-Define the manufacturing control methods associated with production parts.
-Review the manufacturing control methods based on the result of off-tool trials.
-Develop work instructions for all operations based on the content of the control plan
-Train all operators based on the work instructions.
